KV SMART SYSTEM | Ekkatuthangal , Chennai

OVEN CONTROL PANEL

Comparing the present system with Siemens PLC, controller, recorder, and HMI to the proposed EPC400 with a 15" HMI and IoT involves evaluating the differences in capabilities, integration, and benefits each system offers. Here’s a breakdown of each component and how they contribute to the overall system:

Present System (Siemens PLC, Controller, Recorder, and HMI)

1. Siemens PLC :

Functionality: Controls and monitors various processes based on programmed logic.
Communication: Interfaces with sensors, actuators, and other devices using industrial communication protocols (e.g., Profibus, Profinet).
Programming:Configured and programmed using Siemens STEP 7 or TIA Portal software.

2.Controller:

Role: Manages overall system operation, coordinates PLCs, and possibly integrates with higher-level systems for data exchange.
Functionality: May include advanced control algorithms, data processing capabilities, and coordination of multiple PLCs.

3.Recorder:

Purpose: Records process data over time for historical analysis, compliance, and troubleshooting.
Data Logging: Stores data locally or transfers it to external systems for long-term storage and analysis.

4.HMI (Human-Machine Interface) :

Interface: Provides a graphical interface for operators to monitor and control the system.
Visualization: Displays real-time data, alarms, trends, and allows for manual control and adjustment.
Software: Uses HMI software like WinCC (Siemens) for configuration and visualization.

Proposed System (EPC400 with 15" HMI and IoT)

1. EPC400 (Assuming it's an IoT-enabled device):

IoT Capabilities: Enables connectivity to the internet for data exchange, remote monitoring, and control.
Edge Computing: Processes data locally, reducing latency and bandwidth usage for critical operations.
Data Aggregation: Collects data from various sensors and devices across the system.

2. 15" HMI:

Enhanced Interface: Larger display for improved visualization of system parameters and data.
User Experience: Enhanced user interaction with intuitive touch-screen controls and graphical representations.

3. IoT Integration:

Data Connectivity: Uses IoT protocols (e.g., MQTT, CoAP) for seamless data transmission to cloud-based or on-premises platforms.
Cloud Integration: Sends data to IoT platforms (e.g., AWS IoT, Azure IoT Hub) for centralized storage, analysis, and visualization.
Remote Monitoring: Enables operators and stakeholders to monitor system performance and receive alerts remotely.

ADVANTAGES:

1. Industry 4.0 Ready
2. Intelligent auto-tune for optimal control and commissioning
3. E+PLC400 is a PAC Systems Used is Better than Siemens S7400 Series
4. Eurotherm tamper-resistant UHH file format (a superior alternative to editable csv files commonly found in PLCs)
5. Ethernet communication offers connectivity to IIoT.
6. Embedded webserver for remote viewing on mobile devices.
7. Less No of Instrument More Accuracy
8. Better Process Performance.
9. Recording, Control Data Logging in One System.
10. Batch Wise Report.
11. Energy Consumption Batch Wise.
12. Regulatory Compliance.
13. Open industry standard IEC 61131-3 CODESYS® platform.
14. OEM Security and Customization.
15. Specialized cutback function for overshoot control.
16. Function Block Diagram (FBD).

Why Creote

Affordable & Flexible

Must explain too you how all this mistaken idea of denouncing pleasures praising pain was born and we will give you complete account of the system the actual teachings of the great explorer.

Cost-Effective Services
Helps Reduce Business Risks
Management of Employee Performance
Increasing Company’s Agility

Why Creote

Affordable & Flexible

Must explain too you how all this mistaken idea of denouncing pleasures praising pain was born and we will give you complete account of the system the actual teachings of the great explorer.